Clamp Assembly Equipment: An Introduction to Metal Clamp Assembly Devices
Release date:
2021-08-15
Metal clamp assembly equipment in the automotive industry is primarily used for components such as engine intake manifold interfaces, exhaust pipe interfaces, and cooling intake pipe interfaces. This makes it relevant to both gasoline and diesel engines. 1. Passenger cars are mainly powered by gasoline engines. Applications include intercooler intake connections, coolant water connections, turbocharger end connections, exhaust system connections, and gasoline fuel line connections.
Metal Hoop Assembly Equipment Applications in the automotive industry primarily include intake manifold interfaces, exhaust pipe interfaces, and cooling intake pipe interfaces for engines. Therefore, both gasoline and diesel engines are involved.
1. Passenger cars are primarily powered by gasoline engines.
Mid-cooler intake connection, cooling water connection, turbocharger end connection, exhaust system connection, gasoline pipeline connection
2. The situation with commercial vehicles: primarily powered by diesel engines.
Mid-cooler intake connection, cooling water connection, turbocharger end connection, exhaust system connection, fuel line connection, DPF system connection
3. Wider range of product types and application solutions
The V-clamp assembly device generates an F (normal) force through bolt tightening and contact between the flange and V-shaped fixture, with the V-shaped angle converting this force into F(axial) and F(radi).
F(axial) is the force used to tighten the flange. This force is transmitted to the gasket between the flanges, compressing it and creating a sealing function.
The typical bolt tightening torque is 15 Nm at operating temperature, and depending on the material properties of the V-clamp and sealing material, the compressive force can reach 16 kN to 20 kN.
V-shaped Hoop Assembly Equipment Two methods of connection
1. Flanged ends with a graphite sealing structure in the middle
Advantages:
Thanks to the machining of the flange surfaces at both ends, extremely low leakage rates can be achieved (0.1 L/min at 0.3 bar).
Setting up the captain is convenient.
Thirteen:
The flanges require machining, so the cost is high.
2. One end is machined with a flange, the other end features a shaped tubular passage, and the middle section houses a metal seal.
Advantages:
Because one end is a pre-formed pipe, the cost is relatively low.
When docking at both ends, a certain angle can be allowed.
Thirteen:
Leak rate of 0.3 bar is below 0.5 l/min.
What are threaded connections, wire connections, and connectors? How do they differ?
I. Issues
What are threaded connections, wire connections, and connectors? How do they differ?
II. Rational Solutions for Clamp Assembly Equipment
Threaded connections: A widely used, detachable fastening method also known as screw or threaded connections. They offer the advantages of simple construction, stable joint strength, and convenient assembly.
Pipe fittings, also known as groove connections, serve the purpose of connecting and sealing. Groove-connected pipe fittings primarily consist of three components: a sealing rubber ring, a clamp, and a locking bolt.
Typical V-shaped design for two ports suitable for flanged connections Hoop Assembly Equipment 。
Wide-ranging applications of clamp assembly equipment:
1. Industrially suitable for various pipe connections.
2. Suitable for the automotive industry, this product is used for turbocharger outlet connections and intermediate-section interface connections in exhaust systems. With the transition from National Emission Standard V to the even stricter National Emission Standard VI, the demand for reducing leakage rates across the entire exhaust system piping has increased significantly. As a result, the traditional bolted connection method is gradually being replaced by this innovative V-shaped clamp design.
Design, Development, and Analysis:
The V-shaped fixture is a specialized, custom-made product developed in tandem with flange components. Depending on the application environment and stability requirements, it utilizes materials of varying performance levels and grades.
Our company operates Hoop Assembly Equipment Products include material feeders, automatic feeders, press-ramming machines, tightening equipment, automated assembly lines, wire-locking machines, and more. Please feel free to contact us if you have any needs.
BLOGS
How does an automated assembly line work?
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Riveting Press: An Introduction to the Riveting Press
Rivets may seem unassuming in everyday life, yet they are widely used across society. From aerospace and aviation to office equipment, electronics, and even playground facilities—and even extending to items like leather bags and fashion accessories—rivets play a crucial role in countless applications. As society continues to evolve, press riveting machines have become increasingly diverse in design and functionality. Press riveting machines are primarily used for joining solid rivets, hollow rivets, and other types of fasteners. The solid end of a rivet can be shaped into either a flat head or a mushroom head, while hollow rivets can be crimped to create a flared effect.
How to ensure the riveting press remains in proper working condition
The riveting process performed by press riveting machines offers several distinct advantages, notably in terms of consistent quality, superior surface finish, enhanced production efficiency, and the ability to prevent deformation. Thanks to these outstanding benefits, there are various types of press riveting machines designed using this method. The two most common types are portable and stationary models. Riveting is typically categorized into two methods: impact riveting and static-pressure riveting. However, static pressure is the preferred approach for most applications, and within this method, there are two primary techniques: riveting with a pin and riveting without a pin.
Clamp Assembly Equipment: An Introduction to Metal Clamp Assembly Devices
Metal clamp assembly equipment in the automotive industry is primarily used for components such as engine intake manifold interfaces, exhaust pipe interfaces, and cooling intake pipe interfaces. This makes it relevant to both gasoline and diesel engines. 1. Passenger cars are mainly powered by gasoline engines. Applications include intercooler intake connections, coolant water connections, turbocharger end connections, exhaust system connections, and gasoline fuel line connections.
Shandong Mingzhida Automation Technology Co., Ltd., established in 2019 and headquartered in Lixia District, Jinan City, is a comprehensive high-tech automation enterprise integrating industrial automation R&D and manufacturing, control system development, and the integration of automated systems. The company holds multiple nationally recognized patented technologies and has also secured numerous software copyrights.
Our products and services cover every stage of manufacturing—production, process engineering, material handling, and warehousing—providing manufacturers with comprehensive automation solutions for production processes, innovative technology-driven production and process improvements, intelligent logistics systems, and smart production management systems. We also offer tailor-made flexible production lines, advanced manufacturing equipment, specialized process machinery, custom tooling and fixtures, efficient conveyor systems, and state-of-the-art warehousing solutions to meet diverse industry needs.
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